Manufacturers are constantly seeking ways to reduce part cycle times by utilizing faster and more efficient machines, driven by the demand for lower costs per part. While a high-speed machining center significantly impacts productivity and part cost, the tooling used is a critical factor. Specialized tooling can further enhance the output of a horizontal machining center, offering flexibility in compressing multiple machining processes, particularly in parts production.
Makino emphasizes that using special-purpose and multifunctional tools, such as their SmartTools, aids in process compression. These tools are designed to reduce cycle times and production costs, resulting in significant savings.
For example, specialized tools can reduce capital investment and process time in machining engine blocks. Cylinder bores can be finished and honed with a precise closed-loop boring system that automatically compensates for tool wear or thermal distortion, delivering exceptional repeatability. Bimetallic surfaces can be ground using a cubic boron nitride superabrasive grinding wheel on a standard machining center.
Machines equipped with this multifunctional tooling can outperform individual specialty machines within an integrated system. Mid- to high-volume parts manufacturers can enhance their flexibility and productivity using such specialized tooling.
With increasing pressure to streamline processes and reduce production cycle times, particularly from OEM outsourcing, valuable and cost-effective solutions are essential for job shops and production facilities. Solutions exist to enable manufacturers to optimize their operations and achieve greater efficiency.