Manufacturers are constantly seeking ways to reduce part cycle times by leveraging faster and more efficient machining centers. Job shops and production facilities face increasing pressure to lower per-part costs. While a high-speed machining center significantly impacts productivity, the tooling used is another crucial factor.
Specialized tooling can dramatically enhance a horizontal machining center’s output, offering flexibility in compressing multiple machining processes, particularly in parts production. Makino, a machining technology provider, emphasizes that special-purpose and multifunctional tools, like their SmartTools, aid in process compression. These tools reduce cycle times and production costs, leading to significant savings.
For example, specialized tools can minimize initial capital investment and reduce process time in engine block machining. Cylinder bores can be finished and honed using closed-loop boring systems that automatically compensate for tool wear and thermal distortion, ensuring exceptional repeatability. Bimetallic surfaces can also be ground using cubic boron nitride superabrasive grinding wheels on a standard machining center.
Machines equipped with this multifunctional tooling can outperform multiple individual specialty machines when integrated into a system. Mid- to high-volume parts manufacturers can further boost flexibility and productivity by using such specialized tooling.
With increasing demands to streamline processes and reduce production cycle times, particularly from OEM outsourcing, cost-effective solutions are essential. By implementing the right strategies and tools, job shops and production facilities can achieve significant efficiency gains and ‘work smarter’.