Manufacturers are constantly seeking ways to reduce part cycle times by utilizing faster, more efficient machines. This demand is driven by end-product customers who prioritize lower costs per part. While selecting a high-speed machining center is crucial, the tooling used on that machine can significantly impact productivity and cost.
Specialized tooling can dramatically enhance the output of a horizontal machining center. It offers flexibility in compressing multiple machining processes, particularly in parts production. Companies like Makino emphasize the value of special-purpose and multifunctional tools, such as their SmartTools, for process compression. These patented tools reduce cycle times and production costs, resulting in significant savings.
For example, innovative tools can reduce capital investment and streamline engine block machining. Cylinder bores can be finished with a closed-loop boring system that compensates for tool wear and thermal distortion, ensuring exceptional repeatability. Bimetallic surfaces can also be ground using cubic boron nitride grinding wheels on a standard machining center.
Machines equipped with multifunctional tooling can outperform individual specialty machines when integrated into a system. Mid- to high-volume parts manufacturers can enhance their flexibility and productivity by adopting this advanced tooling.
As the demand for streamlined processes and shorter production cycle times increases, particularly from OEM outsourcing, cost-effective solutions become essential for job shops and production facilities. By leveraging advanced tooling, manufacturers can achieve higher efficiency and optimize their operations.