Manufacturers are constantly seeking ways to reduce part cycle times by utilizing faster, more efficient machining centers to meet customer demands for lower part costs.
While a high-speed machining center is crucial, the tooling is also a dominant factor. Proprietary tooling can significantly enhance a horizontal machining center’s output and compress machining processes for improved parts production.
According to Makino, a global machining technology provider, special-purpose and multifunctional tools like their SmartTools compress processes. These patented tools reduce cycle times and production costs, resulting in substantial savings.
For example, specialized tools can reduce capital investment and process time in engine block machining. Cylinder bores can be finished and honed with a precise closed-loop boring system that compensates for tool wear and thermal distortion, ensuring exceptional repeatability.
Bimetallic surfaces can also be ground using a cubic boron nitride superabrasive grinding wheel on a standard machining center.
Machines equipped with this multifunctional tooling can outperform multiple individual specialty machines within an integrated system. Mid- to high-volume parts manufacturers can further enhance their flexibility and productivity by using such tooling.
With increasing pressure to streamline processes and production cycle times, particularly from OEM outsourcing, valuable and cost-effective solutions are essential for job shops and production facilities. By leveraging advanced machine tooling, businesses can achieve smarter, more efficient manufacturing.